Delivering Excellence in Aerospace Manufacturing

CGI Inspection provides aerospace manufacturers with the dimensional verification capability needed to certify safety-critical components with confidence. Whether you're producing turbine components, structural fittings, fuel system parts, or avionics housings, our proprietary Pearl-700 scanner captures every internal and external geometry in a single non-contact scan. We deliver the kind of precise, traceable inspection data that satisfies aerospace prime contractors, DO-160 requirements, and AS9100 quality management systems.

Why Partner with CGI Inspection?

Aerospace demands the highest standard of evidence — not just accurate measurements, but a verifiable, traceable record showing every critical dimension was checked against specification. Our team understands the documentation requirements of aerospace quality systems and structures every report to support first-article approval, production readiness reviews, and supplier audits. We bring engineering rigor and proprietary technology to every project, ensuring your parts aren’t just built right — they’re provably right.

Key Challenges

Aerospace components operate in environments where failure is not an option. Tight tolerances, complex internal passages, and the need for full dimensional traceability make traditional inspection methods insufficient for modern aerospace production. Contact probes can’t access internal cavities, manual measurements introduce human error, and paper-based inspection records create compliance risk. As part counts increase and supply chains grow more complex, aerospace manufacturers need a repeatable, data-driven inspection solution they can rely on across every program.

Our Approach

We deploy the Pearl-700 3D Scanner to capture a complete, high-resolution digital twin of your aerospace component in a single scan session. The resulting dataset is analyzed through our Spec.Check software, which performs a full surface deviation analysis and GD&T evaluation against your engineering CAD file. Every critical feature, hole pattern, and internal passage is measured and documented. The final report includes deviation heat maps, tolerance callouts, and a complete digital audit trail — structured to meet AS9100 documentation requirements and support regulatory submissions or customer deliverables.

Our Commitment

  • Full Dimensional Traceability: Every scan produces a complete, timestamped digital audit trail linking each measurement to the engineering specification — formatted for AS9100 and prime contractor submissions.
  • Non-Contact Inspection of Complex Passages: The Pearl-700 captures internal cavities, fuel passages, and structural features that no contact probe can reach — without touching or altering the part.
  • Zero-Defect Accuracy: Our ±0.0008 inch measurement accuracy satisfies the tightest aerospace tolerances and gives your engineering team certainty before any part is certified for flight.
  • Program-Level Quality Support: From first-article approval through production readiness reviews and ongoing supplier audits, CGI Inspection integrates directly into your aerospace quality management system.

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